Enabling Intelligent Operations with Next-Gen Industrial Automation
Industrial automation is no longer just about machines performing tasks, it’s about intelligent ecosystems driving continuous value. As factories become smarter and equipment more connected, the convergence of AI, IoT, robotics, and data analytics is redefining how industrial enterprises operate, optimize, and scale.
We help global organizations lead this transformation by embedding intelligence across every layer of their operations from automating manufacturing processes to enabling digitally connected heavy machinery. This includes product assembly, line inspection, packaging, and material management to enhance throughput and consistency. Our services are engineered to support real-time decision-making, predictive maintenance, process resilience and aligning seamlessly with the core tenets of Industry 4.0. With deep expertise in both manufacturing process automation and industrial equipment modernization, we empower enterprises to transition from reactive models to proactive, data-driven operations that drive efficiency, safety, and sustainability at scale.
Accelerate Innovation with ACL Digital’s Industrial Automation Offerings
Smart Manufacturing & Automation
Enhance production efficiency with AI-driven automation, real-time analytics, and robotics-enabled workflows for improved throughput, safety, and cost optimization.
Connected Industrial Equipment Engineering
Design and modernize intelligent machinery with embedded systems, remote diagnostics, and digital twin integration for seamless, connected operations.
AI & IoT Integration
Deploy AI and Industrial IoT solutions to enable real-time decision-making, anomaly detection, and edge intelligence across industrial environments.
Safety, Compliance & Operational Resilience
Implement secure control systems and predictive safety frameworks to ensure regulatory compliance, operational continuity, and ESG alignment.
Digital Twin
Optimize asset performance and operational visibility with digital twin technology that enables real-time simulation, predictive diagnostics, and lifecycle management across industrial systems.
Data Modernization
Unify and transform enterprise-wide industrial data using cloud-native platforms and analytics frameworks to drive intelligent decision-making and end-to-end process visibility.
Core ERP Transformation
Modernize legacy ERP systems to streamline manufacturing, supply chain, and asset workflows improving agility, visibility, and real-time decision-making across the enterprise.
Cybersecurity
Secure your industrial environment with comprehensive cybersecurity solutions, including secure architectures, IT/OT convergence, risk management, and continuous threat monitoring.
Why Choose ACL Digital for Industrial Automation Solutions
End-to-End Automation Expertise
Comprehensive services spanning AI-driven process automation to smart connected equipment engineering, enabling modernization and productivity across the industrial value chain.
Technology-Led Innovation
Leveraging AI, IIoT, robotics, and digital twins to drive real-time decision-making, autonomous operations, and intelligent control for Industry 4.0 transformation.
Domain-Focused Customization
Tailored automation solutions for energy, chemicals, metals, automotive, and heavy machinery, aligned with industry goals, compliance, and sustainability.
Operational Efficiency & Resilience
Optimized performance through data-driven insights and smart equipment integration, reducing downtime and enhancing system adaptability.
Industries We Serve
Industrial Equipment & Heavy Machinery
From construction equipment to heavy machinery, we enable manufacturers to design, digitize, and modernize their product lines with embedded intelligence, remote diagnostics, and lifecycle optimization.
Metals & Mining
Our automation and edge analytics solutions improve uptime, safety, and energy efficiency across mining operations through predictive maintenance and equipment optimization.
Oil & Gas
We support upstream and downstream operations with connected asset management, real-time insights, and predictive maintenance, enabling safer, faster decisions and improved sustainability.
Utilities & Renewable Energy
We enable smart grid adoption and regulatory compliance through IoT-based monitoring, digital twins, and optimized asset management for utility and renewable providers.
Construction & Building Equipment
We enable construction and building equipment manufacturers to digitize product lifecycles, implement predictive diagnostics, and enhance operational efficiency through smart equipment integration and connected platforms.
Aerospace & Defence Manufacturing
Our digital engineering solutions help aerospace and defense manufacturers adopt smart factory initiatives, optimize complex assembly lines, and improve traceability and compliance through automation, data intelligence, and secure systems integration.
Automotive Manufacturing
We support automotive OEMs and tier-1 suppliers with AI-driven automation, robotics, and digital twin technologies to enhance manufacturing throughput, enable predictive quality control, and modernize plant operations for Industry 4.0 compliance.
Food & Beverages
We empower food and beverage manufacturers to respond to dynamic demand with agile production systems, smart packaging integration, and real-time supply chain insights, ensuring traceability, freshness, and compliance across every stage.
Client Impact
Real-Time Machine OEE Monitoring and Production Analytics for a US-based Leading Manufacturer
The client needed a modern, real-time production monitoring solution to improve machine utilization, track OEE, and gain actionable insights while replacing their legacy system to enhance operational efficiency and meet production targets effectively
The Challenges
- Lack of real-time machine data collection and visibility
- Inability to automate OEE calculations across production levels
- Manual downtime tracking causing delays and errors
The Outcomes
- Saved 25+ hours/month by automating production report generation
- Enabled real-time OEE monitoring and remote plant performance tracking for faster decision-making
- Improved production visibility with accurate cycle time, downtime reasons, and production count data
Plant Floor Information System (PFIS) with Data Acquisition Gateway For a US-based Leading Manufacturer
The client needed a reliable, real-time factory floor monitoring system to reduce unplanned downtime, ensure product quality, enable traceability, and seamlessly integrate production data with enterprise systems like MES and ERP
The Challenges
- No real-time production data visibility
- Frequent unplanned downtimes
- Disconnected systems reducing quality and efficiency
The Outcomes
- Reduced unplanned downtime by up to 30% through predictive maintenance
- Improved product quality with 20% faster response to deviations and defects
- Achieved 100% traceability compliance, enabling quicker audits and streamlined recalls
AWS-Enabled Data Logger for Leading Roof-top Solar Solution Provider
The client is India’s leading solar company, providing customized rooftop solar solutions. They wanted to build a standalone data logger system to collect data from solar panels, control the energy generation of DG sets, and enable remote accessibility. ACL Digital developed an industrial-grade data logger at over 40% lower cost compared to the existing solution.
The Challenges
- Complex integration of Modbus RTU/TCP across diverse devices
- Ensuring reliable 1 KM Sub-1 GHz low-power connectivity
- Securing remote access with VPN and encrypted communication
The Outcomes
- Developed industrial-grade data logger at more than 40% lower cost compared to the current solution
- Revenue improvements by 15% due to improved system efficiency
