Enabling Intelligent Operations with Next-Gen Industrial Automation
Industrial automation is no longer just about machines performing tasks, it’s about intelligent ecosystems driving continuous value. As factories become smarter and equipment more connected, the convergence of AI, IoT, robotics, and data analytics is redefining how industrial enterprises operate, optimize, and scale.
We help global organizations lead this transformation by embedding intelligence across every layer of their operations from automating manufacturing processes to enabling digitally connected heavy machinery. This includes product assembly, line inspection, packaging, and material management to enhance throughput and consistency. Our services are engineered to support real-time decision-making, predictive maintenance, process resilience and aligning seamlessly with the core tenets of Industry 4.0. With deep expertise in both manufacturing process automation and industrial equipment modernization, we empower enterprises to transition from reactive models to proactive, data-driven operations that drive efficiency, safety, and sustainability at scale.
Accelerate Innovation with ACL Digital’s Industrial Automation Offerings
Smart Manufacturing & Automation
Enhance production efficiency with AI-driven automation, real-time analytics, and robotics-enabled workflows for improved throughput, safety, and cost optimization.
Connected Industrial Equipment Engineering
Design and modernize intelligent machinery with embedded systems, remote diagnostics, and digital twin integration for seamless, connected operations.
AI & IoT Integration
Deploy AI and Industrial IoT solutions to enable real-time decision-making, anomaly detection, and edge intelligence across industrial environments.
Safety, Compliance & Operational Resilience
Implement secure control systems and predictive safety frameworks to ensure regulatory compliance, operational continuity, and ESG alignment.
Digital Twin
Optimize asset performance and operational visibility with digital twin technology that enables real-time simulation, predictive diagnostics, and lifecycle management across industrial systems.
Data Modernization
Unify and transform enterprise-wide industrial data using cloud-native platforms and analytics frameworks to drive intelligent decision-making and end-to-end process visibility.
Core ERP Transformation
Modernize legacy ERP systems to streamline manufacturing, supply chain, and asset workflows improving agility, visibility, and real-time decision-making across the enterprise.
Cyber Security
Secure your industrial environment with comprehensive cybersecurity solutions including secure architectures, IT/OT convergence, risk management, and continuous threat monitoring.
Why Choose ACL Digital for Industrial Automation Solutions
End-to-End Automation Expertise
Comprehensive services spanning AI-driven process automation to smart connected equipment engineering, enabling modernization and productivity across the industrial value chain.
Technology-Led Innovation
Leveraging AI, IIoT, robotics, and digital twins to drive real-time decision-making, autonomous operations, and intelligent control for Industry 4.0 transformation.
Domain-Focused Customization
Tailored automation solutions for energy, chemicals, metals, automotive, and heavy machinery, aligned with industry goals, compliance, and sustainability.
Operational Efficiency & Resilience
Optimized performance through data-driven insights and smart equipment integration, reducing downtime and enhancing system adaptability.
Industries We Serve
Industrial Equipment & Heavy Machinery
From construction equipment to heavy machinery, we enable manufacturers to design, digitize, and modernize their product lines with embedded intelligence, remote diagnostics, and lifecycle optimization.
Metals & Mining
Our automation and edge analytics solutions improve uptime, safety, and energy efficiency across mining operations through predictive maintenance and equipment optimization.
Oil & Gas
We support upstream and downstream operations with connected asset management, real-time insights, and predictive maintenance, enabling safer, faster decisions and improved sustainability.
Utilities & Renewable Energy
We enable smart grid adoption and regulatory compliance through IoT-based monitoring, digital twins, and optimized asset management for utility and renewable providers.
Constructions & Building Equipments
We enable construction and building equipment manufacturers to digitize product lifecycles, implement predictive diagnostics, and enhance operational efficiency through smart equipment integration and connected platforms.
Aerospace & Defence Manufacturing
Our digital engineering solutions help aerospace and defense manufacturers adopt smart factory initiatives, optimize complex assembly lines, and improve traceability and compliance through automation, data intelligence, and secure systems integration.
Automotive Manufacturing
We support automotive OEMs and tier-1 suppliers with AI-driven automation, robotics, and digital twin technologies to enhance manufacturing throughput, enable predictive quality control, and modernize plant operations for Industry 4.0 compliance.
Food & Beverages
We empower food and beverage manufacturers to respond to dynamic demand with agile production systems, smart packaging integration, and real-time supply chain insights, ensuring traceability, freshness, and compliance across every stage.
Client Impact
High-Precision Multi-Camera Vision System for a Leading US-Based Manufacturer
ACL Digital designed a vision-camera based solution to automate precision object tracking on the client’s assembly floor, enabling real-time CAD comparison and quality validation.
The Challenges
- Lack of a high-resolution multi-camera setup for live object tracking
- Inability to compare real-time movements with CAD models for dimensional accuracy
The Outcomes
- Enabled real-time multi-camera tracking with CAD validation, reducing manual inspection time
- Improved defect detection accuracy and accelerated quality checks across production lines
AI-Powered Failure Mode Classification for a Global Oil & Gas Service Provider
ACL Digital developed an AI-driven solution to automate service notification classification, helping the client improve failure analysis and enhance operational efficiency.
The Challenges
- Manual processing of large volumes of unstructured service data
- Inability to quickly identify failure modes and derive actionable insights
The Outcomes
- Accelerated diagnostics through automated NLP-based categorization
- Improved product quality and decision-making with clear failure mode insights
Modernizing Beverage Manufacturing Through Real-Time Operational Insights for a Leading Global Manufacturer
ACL Digital developed a real-time digital solution for a leading beverage manufacturer to enhance production efficiency, ensure ingredient traceability, and maintain quality compliance across their filling lines.
The Challenges
- Lack of real-time visibility into machine performance and fill weights
- Manual data collection limiting productivity insights and compliance
- Inability to trace fill weight variations across batches
The Outcomes
- Achieved 98% ingredient traceability and CPK >1.33 for stable, compliant operations
- Delivered double-digit OEE improvements through automated performance tracking and downtime analytics
