ACL Digital

Home / CaseStudy / Plant Floor Information System (PFIS) with Data Acquisition Gateway For a US-based Leading Manufacturer

Plant Floor Information System (PFIS) with Data Acquisition Gateway For a US-based Leading Manufacturer

Plant Floor Information System (PFIS) with Data Acquisition Gateway For a US-based Leading Manufacturer

Plant Floor Monitoring System

Overview

The client needed a reliable, real-time factory floor monitoring system to reduce unplanned downtime, ensure product quality, enable traceability, and seamlessly integrate production data with enterprise systems like MES and ERP

Download Case Study








    Challenges

    No real-time production data visibility

    Frequent unplanned downtimes

    Disconnected systems reducing quality and efficiency

    Solution

    • Deployed PFIS with Ethernet-based Data Acquisition Card and Gateway
    • Enabled real-time data collection from industrial equipment
    • Implemented predictive maintenance using continuous sensor data analysis
    • Detected potential equipment failures for proactive maintenance scheduling
    • Monitored product quality in real time with automatic deviation alerts
    • Maintained detailed traceability logs for compliance and recalls
    • Integrated with MES, ERP, and PLM systems for seamless data flow
    • Improved production planning and operational efficiency through system synchronization
    PFIS Architecture with Data Acquisition Gateway

    Outcomes

    Real Time Factory Floor Monitoring & Quality Control
    Scroll to Top