Real-Time Machine OEE Monitoring and Production Analytics for a US-based Leading Manufacturer
Overview
The client needed a modern, real-time production monitoring solution to improve machine utilization, track OEE, and gain actionable insights while replacing their legacy system to enhance operational efficiency and meet production targets effectively
Download Case Study
Challenges
Lack of real-time machine data collection and visibility
Inability to automate OEE calculations across production levels
Manual downtime tracking causing delays and errors
Solution
- Installed data acquisition devices for real-time machine data collection
- Automated OEE calculation at machine, cell, and plant levels
- Deployed Smart Measuring Views near machines to display live production metrics
- Enabled operators to log downtime reasons for accurate analysis
- Integrated shift-wise production planning for performance tracking
- Provided downloadable report formats for OEE, Cycle Time, and Downtime KPIs
- Configured multi-level dashboards for real-time insights and centralized KPI monitoring
Outcomes
- Saved 25+ hours/month by automating production report generation
- Enabled real-time OEE monitoring and remote plant performance tracking for faster decision-making
- Improved production visibility with accurate cycle time, downtime reasons, and production count data
