Automated Monitoring of Labelling System for Industrial Solution Provider in UK
Overview
The client is leading UK-based industrial labeling system provider of the farm products. They wanted Wi-Fi mesh firmware for two different labeling device to apply stickers on farm products and an Android tablet application to manage labeling specific data. ACL Digital developed device firmware application using ESP Mesh framework to have stable connection up to 50 nodes.
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Challenges
Lack of real-time fault detection and correction solution
Absence of android application to manage multiple node configuration and data analytics
Solution
- Developed device firmware application using ESP Mesh framework to have stable connection up to 50 nodes
- Real time labeling system specific data communication like labeling count, rate, device connection, fault indication, etc. between device nodes and android tablet application
- Simultaneous OTA firmware upgrade of 50 device nodes from android tablet
- Developed android tablet application for multiple nodes commission & configuration, management and data analytics from different nodes
- Wi-Fi Mesh stability & reliability testing with 50 node setup and Range testing for seamless connectivity
Outcomes
- Increased labeling rate efficiency and production volume by 30% with real-time fault detection and correction
- Enabled quick and accurate decision making through consolidated labeling data analysis on android tablet application
