Elevated Home Protection with Seamless Water Leakage Monitoring And Innovative Homebridge Gateway Design

Overview

ACL Digital partnered with a prominent home water protection manufacturer to develop a customized, white-labeled gateway solution. The client sought to enhance the aesthetic design of their water mitigation system while implementing a comprehensive home water monitoring solution. The primary objective was to monitor homes for water leaks and temperature fluctuations continuously, ensuring optimal protection and peace of mind for homeowners

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Challenges

Aesthetic Redesign

Improve design with logo illuminations, reducing form factor by 25%

Time Constraints

Develop customized IP40 enclosure with 3D CAD, prototyping, and detailed drawings

Evolving Threat Landscape

Meet the 8-week timeline for mold tooling and T-final samples

Quality Control

Define precise inspection criteria for a 0% rejection rate

Mold Complexity

Handle multiple sliders for easy assembly

Volume Production

Ensure rapid roll-out for volumes up to ~10K

Solution

ACL Digital collaborated with a leading manufacturer in home water protection to create a white-labeled custom gateway solution. Experience the success story of this collaboration, combining innovation and functionality in home water protection. Below are some of the solutions we offered:

Customized HomeBridge Gateway with a new Mechanical Enclosure
IP40 enclosure design & conceptual sketches
3D CAD design, prototyping and 2D detailed drawing
Mold tooling ready with T-final samples within 8-week time
Vibration and drop testing on the
Silk screen printing process for logo and FCC ID text printing
Translucent light pipe for logo illume with different colors
Defined cosmetic inspection criteria to get 0% rejection on product final assembly line
Provided mold maintenance
Worked with client on new ID design for tabletop