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Real-Time Machine OEE Monitoring and Production Analytics for a US-based Leading Manufacturer

Real-Time Machine OEE Monitoring and Production Analytics for a US-based Leading Manufacturer

Plant Floor Monitoring System

Overview

The client needed a modern, real-time production monitoring solution to improve machine utilization, track OEE, and gain actionable insights while replacing their legacy system to enhance operational efficiency and meet production targets effectively

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    Challenges

    Lack of real-time machine data collection and visibility

    Inability to automate OEE calculations across production levels

    Manual downtime tracking causing delays and errors

    Solution

    • Installed data acquisition devices for real-time machine data collection
    • Automated OEE calculation at machine, cell, and plant levels
    • Deployed Smart Measuring Views near machines to display live production metrics
    • Enabled operators to log downtime reasons for accurate analysis
    • Integrated shift-wise production planning for performance tracking
    • Provided downloadable report formats for OEE, Cycle Time, and Downtime KPIs
    • Configured multi-level dashboards for real-time insights and centralized KPI monitoring
    PFIS Architecture with Data Acquisition Gateway

    Outcomes

    Real Time Factory Floor Monitoring & Quality Control
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